Komatsu PC3000-6 Hydraulic Mining Shovel Official General Assembly Procedure Manual

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This is the COMPLETE Official General Assembly Procedure Manual for the Komatsu Hydraulic Mining Shovel.

This manual describes how to assemble the units into the complete
machine.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. 

This General Assembly Procedure manual provides you with everything you need to know in order to assembly your machine safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.

Models And Serials :

 All Years & Serials Covered 

CONTENTS : 

1. General................................................................................................5
1.1 Delivery of the Excavator .................................................................. 5
1.2 Assembling of the Excavator............................................................. 5
1.3 Transportation and Lifting.................................................................. 7
1.4 Manpower / Assembly Time*............................................................. 9
1.5 Assembly Site Requirements .......................................................... 11
1.6 Space and Placing Requirements ................................................... 15
1.7 Preparation for Assembly ................................................................ 15
1.8 Basic Measurements (Z 24015) ...................................................... 17
1.9 Transport Dimensions and Weights (as example)........................... 17
1.10 Illust. Configuration of Components on Erection Site ................. 19
2.0 Assembly sequence.......................................................................19
2.1. Assembly of Undercarriage (Z 24016; Z 24017; Z 24018) .......21
2.1.1 Assembly .............................................................................21
2.1.2 Determination of the tightening torque ..................................25
2.1.3 Final works .............................................................................29
2.2 Assembly of Superstructure onto the Undercarriage (Z 9031a).......31
2.3. Mounting of Boom and Boom cylinders(Z 9032; Z 20949)............35
2.4. Mounting of Fuel Tank (Z21924)................................................37
2.5 Mounting of Hydraulic access Ladder (Z 24022) .....................39
2.5. Mounting of Cab Base (Z 24023)................................................41
2.6. Mounting of Counterweight (Z 24024) ........................................43
2.7. Mounting of Handrails, Steps and Gratings (Z 24025)................. 45
2.8. Mounting of Cab (Z 24029)........................................................47
2.9 Pre-checks prior Initial Start up...................................................49
2.10 Mounting of Stick ......................................................................53
2.10.1 Backhoe Attachment (Z 24030) ..........................................53
2.10.2 Bullclam Bucket Attachment (Z 20950; Z 20951; 20952)........55
2.11 Assembly of the bucket to the stick......................................61
2.11.1 Assembly of the backhoe to the stick (Z 23005) .........................61
2.11.2 Assembly of the bullclam bucket to the stick (Z 20953) ...........63
2.12 Mounting of the Pin Seals......................................................67
2.12.1 Backhoe (Z 23006).............................................................67
2.12.2 Bullclam bucket (Z 21963) ...................................................69
2.13 Putting the Central Lubrication System into operation (Z 24031) ..71
2.14 Standard Application Torque Chart......................................... 73
2.14.1 Metric standard thread ..........................................................73
2.14.2 Metric fine thread ..................................................................75
2.14.3 Torque Chart for Flange Joints ...............................................76

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