Komatsu D575-2 Super Dozer Official Field Assembly Instruction Manual

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This is the COMPLETE Official  Field Assembly Instruction Manual for the Komatsu Super Dozer.

This manual describes how to assemble the units into the complete
machine in the field.
It's contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes.

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. 

This Field Assembly Instruction manual provides you with everything you need to know in order to assembly your tractor safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.
Diagrams are provided with the listings to aid the service technician in identifying clearly the parts that need to be ordered.

Models And Serials :

D575A-2 10012 and up

CONTENTS : 

1. ASSEMBLY PROCEDURE & TIME SCHEDULE.......... 1
(Transported disassembled -- Weights less than 50 Tons)
2. EQUIPMENT AND TOOLS TO BE USED..................... 2
3. ASSEMBLY MAP FOR D575A-2 SUPER DOZER........ 3
4. TRANSPORTATION POSTURE.................................... 4
5. INSTALLATION PROCEDURE
(1) Installation of Main unit & Pivot shaft........................... 7
(2) Installation of Final drive.............................................. 8
(3) Installation & Removal of cylinder support.................. 10
(4) Installation of Undercarriage....................................... 12
(5) Installation of Blade cylinder & Stay............................ 14
(6) Installation of Hoods & Exhaust pipe.......................... 15
(7) Installation of Track shoe assembly & trunnion........... 16
• lighten track shoe bolts................................................... 18
(8) Installation of Operating Cabin.................................... 20
(9) Installation of ROPS.................................................... 28
(10) Assemble of Blade ass'y. ...........................................29
• Check oblique arm ball joint clearance........................... 33
• Check blade cylinder cap clearance................................ 34
(11) Installation of Counter weight..................................... 35
(12) Installation of Handrails.............................................. 35
(13) Installation of Potatiometer................................................. 38
(14) Installation of Lamp............................................................. 40
(15) Installation of External cover............................................... 42
(16) Adjustment of track tension & Alignment for carrier roller ...43
(17) Lubricating items................................................................. 44
6. PROCEDURE MANUAL FOR INITIAL SETTING OF TILTING RESTRICTION SYSTEM..................................................................................... 46
7. HOW TO CHECK AUTOMATIC RESETTING TO SYSTEM... 48
8. BLEEDING AIR FROM HYDRAULIC CYLINDERS................ 49
9. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.......................................................................... 50
10. COATING MATERIALS.......................................................... 52
11. STANDARD TIGHTENING TORQUE..................................... 53
12. ASSEMBLY JIG DRAWING.................................................... 54
13. WEAR PARTS LIST................................................................ 60
14. HOW TO CHECK ERROR CODE.......................................... 61
15. ERROR CODE LIST............................................................... 62
Check sheet

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Language: English 
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