Case IH Magnum 250 280 Continuously Variable Transmission (CVT) Tractors Official Workshop Service Repair Manual
Case IH Magnum 250 280 Continuously Variable Transmission (CVT) Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN ZERF08100 and above
Part number 47799448
1st edition English
November 2014
Magnum 250 280 310 340 380
Magnum 310 Rowtrac 340 Rowtrac 380 Rowtrac
Product Engine
Magnum 250 696110725 CVT TIER 2 [ZERF08100 - ] F2CFA613G*E024
Magnum 250 696110725 CVT TIER 2 [ZERF08100 - ] F2CFA613G*E024
Magnum 250 696110725 CVT TIER 2 [ZERF08100 - ] F2CFA613G*E024
Magnum 250 696110725 CVT TIER 2 [ZERF08100 - ] F2CFA613G*E024
Magnum 280 696110735 CVT TIER 2 [ZERF08100 - ] F2CFA613D*E024
Magnum 280 696110735 CVT TIER 2 [ZERF08100 - ] F2CFA613D*E024
Magnum 280 696110735 CVT TIER 2 [ZERF08100 - ] F2CFA613D*E024
Magnum 280 696110735 CVT TIER 2 [ZERF08100 - ] F2CFA613D*E024
Magnum 310 696110745 CVT TIER 2 [ZERF08100 - ] F2CFA613B*E024
Magnum 310 696110745 CVT TIER 2 [ZERF08100 - ] F2CFA613B*E024
Magnum 310 696110745 CVT TIER 2 [ZERF08100 - ] F2CFA613B*E024
Magnum 310 696110745 CVT TIER 2 [ZERF08100 - ] F2CFA613B*E024
Magnum 340 696110755 CVT TIER 2 [ZERF08100 - ] F2CFA614D*E022
Magnum 340 696110755 CVT TIER 2 [ZERF08100 - ] F2CFA614D*E022
Magnum 340 696110755 CVT TIER 2 [ZERF08100 - ] F2CFA614D*E022
Magnum 340 696110755 CVT TIER 2 [ZERF08100 - ] F2CFA614D*E022
Magnum 380 696110765 CVT TIER 2 [ZERF08100 - ] F2CFA614A*E022
Magnum 380 696110765 CVT TIER 2 [ZERF08100 - ] F2CFA614A*E022
Magnum 380 696110765 CVT TIER 2 [ZERF08100 - ] F2CFA614A*E022
Magnum 380 696110765 CVT TIER 2 [ZERF08100 - ] F2CFA614A*E022
Magnum 310 Rowtrac 696110775 CVT TIER 2 [ZERF08100-] F2CFA613B*E024
Magnum 310 Rowtrac 696110775 CVT TIER 2 [ZERF08100-] F2CFA613B*E024
Magnum 310 Rowtrac 696110775 CVT TIER 2 [ZERF08100-]
F2CFA613B*E024
Magnum 310 Rowtrac 696110775 CVT TIER 2 [ZERF08100-] F2CFA613B*E024
Magnum 340 Rowtrac 696110785 CVT TIER 2 [ZERF08100-] F2CFA614D*E022
Magnum 340 Rowtrac 696110785 CVT TIER 2 [ZERF08100-] F2CFA614D*E022
Magnum 340 Rowtrac 696110785 CVT TIER 2 [ZERF08100-] F2CFA614D*E022
Magnum 340 Rowtrac 696110785 CVT TIER 2 [ZERF08100-]
F2CFA614D*E022
Magnum 380 Rowtrac 696110795 CVT TIER 2 [ZERF08100-]
F2CFA614A*E022
Magnum 380 Rowtrac 696110795 CVT TIER 2 [ZERF08100-]
F2CFA614A*E022
Magnum 380 Rowtrac 696110795 CVT TIER 2 [ZERF08100-]
F2CFA614A*E022
Magnum 380 Rowtrac 696110795 CVT TIER 2 [ZERF08100-]
F2CFA614A*E022
Table of Contents:
INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . .10.6
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
Power coupling………………………………………………………………… 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1
[19.110] Flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2
[19.120] Drive shaft shield assembly . . . . . . . . . . . . . . . . . . . . . . . . . 19.3
Transmission…………………………………………………………………… 21
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . . . . . . 21.1
[21.505] Continuously Variable Transmission (CVT) external controls .21.2
[21.506] Continuously Variable Transmission (CVT) lubrication system . 21.3
[21.507] Continuously Variable Transmission (CVT) internal components .21.4
[21.900] Hydraulic pump drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.5
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.2
Front axle system ……………………………………………………………………25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . .25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . .. . .25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system……………………………………………………….......……27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.610] Rear axle track yoke assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.3
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . 31.2
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . 31.3
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4
Brakes and controls …………………………………………………………........... 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4
[33.240] Emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.5
Hydraulic systems…………………………………………………………………… 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . . . . . . . . . .35.5
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.6
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.8
Hitches, drawbars, and implement couplings……………………………. 37
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 37.1
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.3
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.910] Auxiliary steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels………………………………………………………………………….. 44
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Tracks and track suspension ........................................................ 48
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48.4
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . 55.7
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . 55.8
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.9
[55.130] Rear three-point hitch electronic control system . . . . . . . . .55.10
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.11
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.12
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . 55.14
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . 55.19
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.20
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 90.1
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . .. . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
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