Case DV201 DV202 DV204 Vibratory Rollers Official Workshop Service Repair Manual
Case DV201 DV202 DV204 Vibratory Rollersr Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case DV201 DV202 DV204 Vibratory Rollers.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Vibratory Roller.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
9-54980
Table of Contents:
1 GENERAL INSTRUCTIONS 3
INTRODUCTION 3
SAFETY INSTRUCTIONS 4
ENVIRONMENTAL MEASURES AND HEALTH PRECAUTIONS 7
PRODUCT IDENTIFICATION 9
TORQUES SPECIFICATIONS 12
SERVICING INSTRUCTIONS 15
HOURMETER 15
SERVICING INTERVAL 16
FLUIDS AND LUBRICANTS 18
FLUIDS AND LUBRICANT CAPACITES AND SPECIFICATIONS 21
2 DESCRIPTION OF THE MACHINE 23
3 THE ENGINE 37
REMOVAL OF THE ENGINE FROM THE MACHINE WITH THE TRAVEL PUMP 39
4 DRUM 69
REMOVAL OF THE HYDRAULIC MOTOR OF VIBRATION 69
REMOVAL OF THE HYDRAULIC MOTOR OF TRAVEL 81
REPLACEMENT OF RUBBERIZED METAL PIECES ON THE DRUM 107
REPLACEMENT OF THE SEAL ON THE DAMPING PLATE ON THE MACHINE 139
REMOVAL OF DRUMS FROM THE FRAME OF THE MACHINE 153
REMOVAL OF THE ECCENTRIC FROM THE DRUM 195
INSTALLATION OF THE DRUM ON THE FRAME OF THE MACHINE 207
5 STEERING JOINT 217
REMOVAL OF THE STEERING JOINT FROM THE MACHINE 217
REMOVAL OF THE STEERING JOINT 231
INSTALLATION OF THE STEERING JOINT 241
6 HYDRAULICS 253
REMOVAL OF THE TRAVEL PUMP AND THE CLUTCH 253
REMOVAL OF THE PUMPS OF VIBRATION AND OF STEERING 271
REMOVAL OF THE OIL COOLER 281
REMOVAL OF STEERING HYDRAULIC MOTOR FROM THE MACHINE 295
REMOVAL OF THE STEERING HYDRAULIC MOTOR 303
INSTALLATION OF THE STEERING HYDRAULIC MOTOR 309
REMOVAL OF THE SERVOSTEERING 313
REMOVAL OF THE HYDRAULIC TANK 319
REPLACEMENT OF THE ELECTROMAGNET VALVE OF VIBRATION ON THE MACHINE 331
REMOVAL OF THE HYDRAULIC LOOP FILTER 335
REPLACEMENT OF FILTER CARTRIDGE AND OIL 339
DISASSEMBLY OF SUCTION STRAINER 345
SCHEMATICS OF THE HYDRAULIC LOOP 349
HYDRAULIC OF DRIVE 352
LINEAR VALVES 354
HYDRAULIC OF VIBRATION 355
HYDRAULIC OF STEERING 358
FLUSHING AND DRAIN 360
7 CONTROL OF GAS 361
REMOVAL OF BOWDEN CABLE OF GAS CONTROL 361
REMOVAL OF TRAVEL LEVER ON THE CONTROL PANEL 365
REMOVAL OF TRAVEL PULL ROD 373
8 PLATFORM 383
REMOVAL OF THE PLATFORM 383
REMOVAL OF RUBBERIZED METAL PIECES OF THE PLATFORM 389
9 THE SEAT 397
REMOVAL OF THE SWITCH ON THE SEAT 397
10 THE WATER TANK 405
REMOVAL OF THE FRONT TANK FROM THE FRAME OF THE MACHINE 405
REMOVAL OF THE REAR TANK FROM THE FRAME OF THE MACHINE 409
11 SPRINKLING 415
REMOVAL OF THE SPRINKLING PUMP 415
12 ROPS FRAME 419
REMOVAL OF THE PROTECTIVE ROPS FRAME 419
13 ELECTRICAL WIRING 423
FUSE BOX 425
BATTERIES 427
EXCHANGE BULB 429
ALTERNATOR 435
STARTER 439
SCHEME OF THE ELECTRICAL INSTALLATION 443
FONCTIONAL DESCRIPTION 448
14 APPENDICES 453
TEST POSTS 453
TOWING THE MACHINE 455
TROUBLESHOOTING 463
LIST FIXTURES 483
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